Project Experiences & Successes
Chevron – Agbami Waterflood/Minox
GATE Energy provided commissioning management and commissioning engineering / execution support for facility offshore Nigeria.
BP – Thunderhorse Water Injection
GATE Energy provided commissioning planning for facility offshore Gulf of Mexico.
Juniper GTL – Gas to Liquids Plant / Wax Upgrading
GATE Energy provided full commissioning planning and execution for GTL plant in Westlake, LA.
Koch Industries / KBR – Enid Expansion Project
GATE Energy provided full commissioning and start-up services for fertilizer plant project in Enid, OK.
Noble Energy – Keota Gas Plant
GATE Energy provided client commissioning oversight, Commissioning Manager/Engineer for NGL gas plant in Colorado.
6”x18,000’ Cleanout via eelReel®
An Independent E&P Company operator’s main 6” infield flowlines on the Gulf of Mexico shelf had been experiencing problematic organic deposition, ultimately rendering it inoperable. The production was re-routed through a parallel 4” line that allowed for production to sustain while the paraffin-stricken line was temporarily abandoned.
6 Critical Steps to Create a Successful Frac Program & Mitigate Well Failures: A Case Study
An independent oil operator experienced four back-to-back casing failures in his Oklahoma shale program. These current failures and setbacks were eating into his budget and eroding stakeholder faith in the ability to complete wells.
His initial comment was, “I’m not getting any sleep – I need some help. You’ve got to help me stop the leaks!”
Cost-Effective Gas Compression System Expansion Study
A winter-peaking natural gas storage plant undergoes a production expansion which includes infill well drilling and a gas compression system expansion.
Injection of Flue Gases Study
Led study for independent oil and gas operator regarding the injection of flue gases from Gulf coast power plants to a Deepwater development for the purposes of enhanced oil recovery (EOR). This considered pretreatment and processing requirements for flue gases from natural gas-fired boiler plants, natural gas combined cycle plants, coal-fired boiler plants and integrated gasification combined cycle plants. Key issues considered were the ability of the pretreatment system to remove oxygen and water.
Water-Based Gel Pig Restores Flowrates in New Mexico
A mid-size upstream operator experienced progressively lower flow rates as the result of solids restrictions. Routine pigging procedures were not applicable on the produced water system, as the HDPE product pipe configuration was considered to be unpiggable with conventional methods. This liability reduced the engineering startup flow rates drastically, which initially calculated a rate to move produced water equal to or faster than the production rate. Slower flow rates impeded production and ultimately had a negative reflection for the production asset.
LiquiGel® Delivers Subsea Multi-Diameter Solution
A GoM upstream operator engineered a pre-existing 22” gas pipeline and a pre-existing 8” oil pipeline for common use. This re-engineered scope eliminated CAPEX costs on installing a new pipeline and decommissioning costs on removing the in-service assets by utilizing in-place assets to achieve the new production requirements.
In-Service Gas Pipeline Requires Cleaning & Integrity Assessment
A midstream operator sought flow assurance and integrity services for a gas pipeline with blockage concerns. The unknown location and makeup of the pipeline restriction prevented the operator from performing routine pigging operations. In order to remain compliant with current regulatory standards, a sound remediation method that targeted the blockage area was required in order to successfully plan and execute a hydrostatic pressure test.
Caribbean LNG Operator Calls For Connection Integrity Management Verification
An operator of a Liquified Natural Gas (LNG) offshore loading facility required mechanical torque value verification on multiple structural assemblies in order to abide by the manufacturer’s recommended specifications and standards.
LNG Operator Demands Integrated Industrial Solutions For Plant StartUp
An operator of an onshore Liquefied Natural Gas (LNG) micro fuel facility sought integrated solutions from a single source contractor. Ongoing activities with multiple construction groups were working compressed schedules in order to ready the facility for a re-purposed product. Direct technical commissioning support became an value target during the early phase of project execution, as pressure testing and torque value verification for 600+ connection joints demanded specific expertise.
LiquiGel® Pig Offers Safe DeWatering Method For Multi-Diameter Subsea Application
A Gulf of Mexico operator required a safe method to dewater a subsea pipeline upon a recent integrity test. Previous attempts to dewater the pipeline of the hydrotest medium with a foam pig proved unsuccessful. Importantly, the said pipeline was documented to contain heavy paraffin accumulation. Furthermore, the pipeline asset required an application that could mitigate the multi-diameter profile while assuring the client of a complete dewatering task. BlueFin’s casted SoliGel pig was designed to travel throughout the different pipeline diameters while mitigating flow assurance challenges and using production gas as the propelling medium.
Turnkey Solutions 225 Miles of 24” NGL Pipeline
A midstream contractor required competent, turnkey commissioning solutions in order to meet an established start-up date. The project consisted of 225 miles of 24 inch NGL pipeline in West Texas. Knowledge of pipeline integrity parameters, SIMOPS scheduling, logistical resources, and proven field personnel were critical to project award approval.
New Well Requires Comprehensive Expertise To Solve Flow Assurance Challenge
A Gulf of Mexico operator planned a well re-completion of a new reservoir and planned to use an existing flowline. Historical data determined significant paraffin deposition across the flowline. Due to well reservoir modeling analysis, the preexisting flowline warranted an aggressive but confident cleaning program to ensure that the volume capacity was realized.
126-Mile In-Service Crude Oil Pipeline Integrity Test
A pipeline operator required a full line hydrostatic test of a 22-inch crude oil pipeline. The line would be tested in 4 segments. During initial line fill, the pig got hung up and bypassed nearly the entire line fill volume. Once the decision to move forward was made, BlueFin sourced equipment and refilled the line with an alternative water source within 3 days. One segment failed initial test. After repairs, all four segments were successfully tested using electronic data to justify pressure changes.
Water-Based LiquiGel® Pig Train Restores Flowrates In Permian Basin
Startup engineering requirements specified that produced water flow rates should be equal to or faster than the production flowrate. Lesser flowrates would impede production and ultimately create problems in the production schedule and budget. After a considerable production timeline, the operator began to experience severe flow assurance issues on the produced water pipeline as the result of solids buildup.
101 Mile Pipeline Integrity Assessment & Cleaning
A major midstream gas transmission company required stress corrosion cracking (SCC) integrity assessment services by hydrotesting to remain compliant with regulatory specifications. The project consisted of a single 101.9 mile pipeline with both 24 inch and 26 inch diameter pipe. Significant environmental hazards were encountered from pipeline contaminants. Additionally, unknown to the pipeline operator, the pipeline contained a significant amount of debris.